How to test bonds » Wire Pull » Appendices » MIL-STD-883 method 2023.7 » Appendix

Appendix iv. MIL-STD-883 method 2023.7 nondestructive bond pull

Appendix A

Capability Study Example

The worst case die/package combination for the example product line is a 100 wire package with the smallest die. The worst case die/package combination is based on the characterized worst case wire geometry and number of bonding wires. A post seal bond pull of 2 grams or less is considered unacceptable for 1.25 mil diameter aluminum wire. The proposed military standard requires a failure rate of no greater than 100 parts per million.

The distribution of bond pulls across devices is examined for each wire length. A statistical test is done for normality and in this example there is no reason to reject the assumption of normality. The worst case wire length in terms of variability and closeness to the specification of 2 grams is identified. The mean of this worst case distribution is found to be 4.26 grams with a standard deviation of .5 grams.

Thus, for this distribution the 2 gram specification is 4.52 standard deviations away [(4.26-2)/(.5)] and corresponds to a ppm level of approximately 3.1. If the distribution was to shift to the 100 ppm level such that 2 grams corresponds to 100 ppm (i.e., the 2 gram spec is now only 3.719 standard deviations below the mean), a shift of about .8 sigma [4.52-3.719] from the present bond pull mean of 4.26 would be required. This information is used to determine the number of devices needed for the capability study.

The following table can be used where the data is normally distributed:

Sigma shift to 100 ppm levelDevices needed
0.4140
0.590
0.662
0.746
0.835
0.928
1.022
1.119
1.216
1.313
1.411
1.5 or greater10
 

n = [(Z_alpha + Z_beta)**2]/(d**2)

d = standard deviation shift = 0.8

alpha = 0.05 ; Z_alpha = -1.645

beta = 0.001 ; Z_beta = -3.09

[see Diamond, 1989, Practical Experiment Designs, pages 45-47]

Therefore, n = [(1.645 + 3.09)**2]/(.8)**2 = 22.42/.64 = 35. Thirty five devices are used in this capability study.

Using the standard bonding process, the 35 devices (each having 100 wires) are submitted to package seal, and post-seal bond strength measured.

For each wire position a mean and standard deviation is calculated across the 35 devices.
mean = xbar
standard deviation = sd

The distributions are evaluated and show no significant departure from normality.

The lower spec limit is determined: Here a lower bond pull of 2 grams.

For each wire position a "Z" is calculated:

Z = (xbar - LSL) / sd

For each wire position a probability of wire failure is determined by finding the probability of being below the Z value. Use of normal probability tables are utilized in this example because of the distributions being normally distributed. For this example there will be 100 values.

The probability of device failure is calculated by summing the 100 p values for failure of a wire position.

P(Device Failure) = Summation of P(failure of wire position)

= 0.00005 for this example or 50 parts per million

For this example it has been demonstrated that the probability of any device failing the minimum post-seal bond strength is less than 0.0001.

Figure 2023-4. Bond strength versus probability

MIL-STD-883J 2023.7 Figure 2023-4. Bond strength versus probability

MIL-STD-883 Method 2023.7

This is Appendix A of MIL-STD-883 Method 2023.7. Click here to access the main text of the method.

Quality control » How to test bonds?

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Wire Pull:

Thin wire gold pull test
Thin wire gold pull test
  1. Introduction
  2. What is wire pull?
  3. What kind of wires can be tested?
  4. Objectives
  5. Tool design
  6. Tool quality
    1. Material and damage
    2. Hook concentricity
  7. Alignment
    1. Quick manual testing of thin wire
    2. Auto hook
    3. DVS 2811
    4. Triangulation
    5. Automation and wire detect
  8. Loop height measurement
  9. Work holder and clamping
  10. Variants on wire pull
    1. Vector pull
    2. SMD gull wing leads
  11. Test method settings
    1. Test definition
    2. Statistical Process Control (SPC)
    3. Data analysis
    4. Data export
  12. Failure modes
    1. Gold wire
    2. Aluminium wire
  13. Appendices
    1. Force calculations
    2. MIL-STD-883 2011.9 destructive
    3. MIL-STD-883 2023.7 non-destructive
    4. MIL-STD-883 2023.7 Appendix A

Cold Bump Pull:

www.coldbumppull.how

Click here if you wish to learn everything there is to know about Cold Bump Pull (CBP). The extensive how-to on CBP consists of 13 paragraphs and 7 pages.

Tweezer Pull:

www.tweezerpull.how

Click here if you wish to learn everything there is to know about Tweezer Pull. The extensive how-to on Tweezer Pull consists of 9 paragraphs and 6 pages.


Other test types on bond testers

Test types

Quality control » How to test bonds?

www.qualitycontrol.how

Wire Pull:

Thin wire gold pull test
Thin wire gold pull test
  1. Introduction
  2. What is wire pull?
  3. What kind of wires can be tested?
  4. Objectives
  5. Tool design
  6. Tool quality
    1. Material and damage
    2. Hook concentricity
  7. Alignment
    1. Quick manual testing of thin wire
    2. Auto hook
    3. DVS 2811
    4. Triangulation
    5. Automation and wire detect
  8. Loop height measurement
  9. Work holder and clamping
  10. Variants on wire pull
    1. Vector pull
    2. SMD gull wing leads
  11. Test method settings
    1. Test definition
    2. Statistical Process Control (SPC)
    3. Data analysis
    4. Data export
  12. Failure modes
    1. Gold wire
    2. Aluminium wire
  13. Appendices
    1. Force calculations
    2. MIL-STD-883 2011.9 destructive
    3. MIL-STD-883 2023.7 non-destructive
    4. MIL-STD-883 2023.7 Appendix A

Cold Bump Pull:

www.coldbumppull.how

Click here if you wish to learn everything there is to know about Cold Bump Pull (CBP). The extensive how-to on CBP consists of 13 paragraphs and 7 pages.

Tweezer Pull:

www.tweezerpull.how

Click here if you wish to learn everything there is to know about Tweezer Pull. The extensive how-to on Tweezer Pull consists of 9 paragraphs and 6 pages.


Other test types on bond testers

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